The newly developed die spraying machine ESM (Efficient Spray Machine) offers,together with the also new machine control PC3, complete Industry 4.0 integration.
The ESM series is the future-oriented further development of the previous PSM spraying machines and is available as linear spraying machines ESM 2 – 4.
ESM die spraying machines are characterized by significant advantages:
- Increase in payload with no increase in space requirements
- Easier integration of fl ow measuring, pressure monitoring and pressure control, EcoSpray ect.
- Higher integration density – more cost-effective options
- Exchange compatible to predecessor series
- Spraying tool adaption compatible to predecessor series
- Easier maintenance
- New concept for air- and Lubricant lines
- Optional predictive maintenance – industry 4.0
- Operation through the die casting machine or by using a tablet or mobile phone
Linear Spraying Machine ESM2
| DGM range (kN) | 1.600 – 10.000 |
| Drive system | AC-Servo |
| Vertical stroke (mm) | 800/1000/1300 |
| Horizontal stroke (mm) | 800/1000/1200/ Assembly stand |
| Controllers | PC3 |
| Spraying circles single & combined, can be switched on & off |
4 spraying circuits |
| Afterblowing circuits single & combined, can be switched on & off |
4 afterblowing circuits |
| High-pressure | 2 high-pressure blowing circuits |
| Compressed air connection | 2 x 1“ on ESM 1 x 2“ at pressure control / air connection set |
| Separating agent connection | 1/2“ for mixture 3/8“ for concentrate |
| Separating agent supply | 2 – 8 bar |
| Spray & afterblow air | 2 – 8 bar |
| High-pressure blow circuit | 4 – 8 bar |
| Air throughput | 700 Nm³/h |
| Spraying head weight | 45 kg |
| Acceleration vertical & horizontal axis |
2m/s² |
Linear Spraying Machine ESM3
| DGM range (kN) | 5.600 – 20.000 |
| Drive system | AC-Servo |
| Vertical stroke (mm) | 1300/1600/2000 |
| Horizontal stroke (mm) | 1000/1200/1600/2000 |
| Controllers | PC3/PC84 |
| Spraying circles single & combined, can be switched on & off |
6 spraying circuits |
| Afterblowing circuits single & combined, can be switched on & off |
6 afterblowing circuits |
| High-pressure | 2 high-pressure blowing circuits |
| Compressed air connection | 2 x 1,5“ on ESM 1 x 2“ at pressure control / air connection set |
| Separating agent connection | 1“ for mixture 3/8“ for concentrate |
| Separating agent supply | 2 – 8 bar |
| Spray & afterblow air | 2 – 8 bar |
| High-pressure blow circuit | 4 – 8 bar |
| Air throughput | 2000 Nm³/h |
| Spraying head weight | 100 kg |
| Acceleration vertical & horizontal axis |
2m/s² |
Linear Spraying Machine ESMT3
| DGM range (kN) | 5.600 – 20.000 |
| Drive system | AC-Servo |
| Vertical stroke (mm) | 1300/1600/2000 (telescope) |
| Horizontal stroke (mm) | 1000/1200/1600/2000 |
| Controllers | PC3/PC84 |
| Spraying circles single & combined, can be switched on & off |
6 spraying circuits |
| Afterblowing circuits single & combined, can be switched on & off |
6 afterblowing circuits |
| High-pressure | 2 high-pressure blowing circuits |
| Compressed air connection | 2 x 1,5“ on ESM 1 x 2“ at pressure control / air connection set |
| Separating agent connection | 1“ for mixture 3/8“ for concentrate |
| Separating agent supply | 2 – 8 bar |
| Spray & afterblow air | 2 – 8 bar |
| High-pressure blow circuit | 4 – 8 bar |
| Air throughput | 2000 Nm³/h |
| Spraying head weight | 130 kg |
| Acceleration vertical & horizontal axis |
2m/s² |
Linear Spraying Machine ESM4
| DGM range (kN) | 20.000 – 62.000 |
| Drive system | AC-Servo |
| Vertical stroke (mm) | 2000/2500 |
| Horizontal stroke (mm) | 2000/2500 |
| Controllers | PC3/PC84 |
| Spraying circles single & combined, can be switched on & off |
8 spraying circuits |
| Afterblowing circuits single & combined, can be switched on & off |
8 afterblowing circuits |
| High-pressure | 2 high-pressure blowing circuits |
| Compressed air connection | 2 x 1,5“ on ESM 1 x 2“ at pressure control / air connection set |
| Separating agent connection | 1“ for mixture 3/8“ for concentrate |
| Separating agent supply | 2 – 8 bar |
| Spray & afterblow air | 4 – 8 bar |
| High-pressure blow circuit | 4 – 8 bar |
| Air throughput | 2500 Nm³/h |
| Spraying head weight | 200 kg |
| Acceleration vertical & horizontal axis |
2m/s² |
Linear Spraying Machine ESMT4
| DGM range (kN) | 20.000 – 62.000 |
| Drive system | AC-Servo |
| Vertical stroke (mm) | 2200/2800 (telescope) |
| Horizontal stroke (mm) | 2000/2500 |
| Controllers | PC3/PC84 |
| Spraying circles single & combined, can be switched on & off |
8 spraying circuits |
| Afterblowing circuits single & combined, can be switched on & off |
8 afterblowing circuits |
| High-pressure | 2 high-pressure blowing circuits |
| Compressed air connection | 2 x 1,5“ an ESM 1 x 2“ at pressure control / air connection set |
| Separating agent connection | 1“ for mixture 3/8“ for concentrate |
| Separating agent supply | 2 – 8 bar |
| Spray & afterblow air | 4 – 8 bar |
| High-pressure blow circuit | 4 – 8 bar |
| Air throughput | 2500 Nm³/h |
| Spraying head weight | 280 kg |
| Acceleration vertical & horizontal axis |
2m/s² |
Linear Spraying Machine ESM1 LC
| DGM range (kN) | 800 |
| Drive system | Timing belt |
| Vertical stroke (mm) | 600 – 800 |
| Horizontal stroke (mm) | – |
| Controllers | SC2 (S71500-Siemens) |
| Spraying circles single & combined, can be switched on & off |
2 spraying circuits |
| Acceleration | 2,75m/s² |
| Interface | DISPO25 |