CORELESS AUTOMATIC POURING FURNACE

THE POURING FURNACE FOR PRODUCTION WITH FREQUENTLY CHANGING METAL GRADES

Unique, Patented and elliptical COIL DESIGN

  • made from interchangeable sections

Empties 100%

  • possibility to change alloys easily and to turn off the furnace during long production stops

Ultra high EFFICIENCY

  • possibility to change alloys easily and to turn off the furnace during long production stops

ABOUT

Together with our partner CIME S.r.l. (Crescenzi Induction Melting), we supply coreless induction pouring furnaces in combination with our stopper pouring control. There are more than 150 CIME pouring furnaces installed in countries all over the world at the moment. Thanks to their patented design they can be used for all metal grades and is well suited for mixed production.

TECHNICAL INFORMATION

– Capacity: 1.500 kg – 25.000 kg

– Power: 200 – 1.000 kg

– Power Efficiency: 0,9 – 1

– Overheating up to 100 K/min

COIL MADE FROM INTERCHANGEABLE SECTIONS

– Each section with its own cooling, temperature control, and visualiuation on HMI

– Each section bridgeable in case of damage, no need to stop production because of damaged coil

– Each section interchangeable during maintenance

– No brazed joints that could fail

EMPTY 100%

– Rapid change  of alloy

– Turn off power for longer stops

– Easy cleaning

SIPHONS INSIDE OF COIL

– Constant temperature  in the siphons

– More precise  pouring temperature

– Siphons are easy to clean (possible to overheat for de-slagging)

POSSIBILITY TO REMELT

– No need to destroy the lining after power outage

POSSIBILITY TO USE NITROGEN

– Less magnesium fadin in ductile iron

UPGRADE TO AUTOMATION

Each of our products is designed to be equipped with software, lasers and cameras on request. Upgrade the system to speed up pouring process and work steps to a large extent with less effort at the same time. When talking about automatic pouring, we distinguish between three levels that build on one another.

The unheated stopper pouring ladle can be easily upgraded at any time in order to start with a simple manual system and convert it to a sophisticated, automated system. By adding special features, it may be possible to significantly increase the production output while reducing the manpower to do it.

SEMI-AUTOMATIC POURING
A solid and constant pouring process for your production.
AUTOMATIC POURING
Pouring upgrade leading to a fast, independent and accurate process.
INTELLIGENT POURING
The high-end solution for an intelligent and a self-learning production.
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